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TECHNOLOGY PLATFORMS

SOFT CHEW
TABLETS

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Tablet-Grade Stability in a Soft-Chew Format
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NutraSoft™ is a patented soft-chew technology, invented and manufactured by USpharma. Without added water or heat, our propriety compression process combines key ingredients to produce a chewable format with the bite and flavor of a gummy, and the stability profile of a compressed tablet.  

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MANUFACTURING PROCESS

From Powder to Chew: A Six-Step Compression Process

Unlike gummy molding—which cooks a sugar slurry and pours it into molds—NutraSoft blends and compresses dry and semi-solid ingredients directly into the final soft-chew form, supported by a team of 100+ scientists and specialists.

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No Heat Applied

Protects thermolabile actives (probiotics, enzymes, vitamins)

No Added Water

Eliminates the moisture load that drives hydrolytic degradation

Batch Size: 2,000 kg

Demonstrated scalable, commercial manufacturing capability

PROVEN COMPRESSION BENEFITS

Manufacturing Efficiency & Stability Advantage

Compression technology is the backbone of USpharma's soft chew production, delivering pharmaceutical precision with scalable, efficient processes.

Criteria
❌ Extrusion (Molding, Heating)
✔︎ Compression (Tablet Pressing)
Heat Use
Requires high heat (>100℃)
No heat; suitable for heat-sensitive APIs
Moisture Exposure
High moisture (>0.5 water activity)
Very low moisture (<0.3 water activity)
Throughput
~30k to 100k units/hour, not standard equipment
100k+ units/hour, standard equipment
Consistency
Risk of deformation, sticking
High batch-to-batch consistency
Cost
High initial cost, slower to scale
Lower cost, rapid scalability
Shelf Stability
Prone to melt/clump in warm conditions
Excellent stability in ambient settings
Dosage Precision
Moderate accuracy (<5% RSD)
High accuracy (<2% RSD)
Loading
~20%
Up to 60%
Packaging
Requires individual wraps
No individual wraps needed
Quality
Low (e.g. no scoring, no unique ID)
Better quality control; weight, texture, friability, drug amount, dissolution, disintegration, scoring/splitting, and impurities

FORMULATION FLEXIBILITY

Built to Carry a Wide Breadth of Actives and Claims

USpharma's compression platform is ingredient-agnostic and certification-flexible, supporting a broad range of nutraceutical and OTC product categories.

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INTELLECTUAL PROPERTY

A Defensible, Growing Patent Portfolio

NutraSoft™ compression technology is protected by an active, multi-jurisdiction patent portfolio—positioning licensing partners with freedom-to-operate confidence.

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Learn more about NutraSoft™ science and innovation.

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INQUIRIES

Please contact Greg Rocklin, Chief Business Officer for product or development questions.

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